Gas Steam Boiler Indonesia Project Overview
A leading food processing company in Indonesia selected a reliable gas steam boiler solution to support its growing production of cakes, pain, collations frites, et autres produits alimentaires cuits au four. À mesure que la capacité de production de l’entreprise augmentait, un approvisionnement en vapeur stable et efficace est devenu essentiel pour ses opérations quotidiennes de transformation des aliments. This project demonstrates the application of a gas steam boiler in Indonesia, featuring two WNS gas fired steam boilers with capacities of 4 tons/hour and 6 tonnes/heure.
The boiler system was designed to provide continuous steam for food manufacturing processes, including baking, frying, chauffage, and other production applications.
Customer Background
The customer is a well-established Indonesian food manufacturer focusing on:
- Cake production
- Bread manufacturing
- Fried snack processing
- Baked food production
- New food product research and development
In the food industry, steam quality, stabilité de la production, and equipment reliability are critical factors.
The customer needed a boiler solution that could provide:
- Pression de vapeur stable
- Haute efficacité thermique
- Easy operation
- Faibles émissions
- Safe and reliable performance
After technical communication and solution evaluation, the customer selected Dabonn’s gas fired steam boiler system.
Gas Steam Boiler Indonesia Project Equipment
| Équipement | Spécification |
|---|---|
| Type de chaudière | Chaudière à vapeur au gaz |
| Quantity | 2 Sets |
| Capacité | 4 Ton/Hour + 6 Ton/Hour |
| Application | Food Processing Factory |
| Carburant | Gaz naturel |
| Boiler Purpose | Production Steam Supply |
The boiler adopts a horizontal fire-tube structure with mature technology, high combustion efficiency, compact design, and reliable operation, making it widely used in food, boisson, textile, pharmaceutique, and chemical industries.
Looking for a Gas Steam Boiler?
Contactez-nous aujourd'hui pour un personnalisé chaudière à vapeur à gaz solution et évaluation gratuite de l’efficacité énergétique. Notre équipe d’ingénieurs experts fournit une assistance complète de la conception à l’installation.
Professional Installation and Commissioning Service
To ensure the complete boiler system could operate safely and efficiently, Dabonn engineers provided professional onsite installation and commissioning services.
The installation work covered the complete boiler system, y compris:
1. Foundation and Structural Design
Before installation, engineers evaluated the boiler installation area and provided technical guidance for:
- Concrete foundation design
- Reinforced steel structure design
- Load-bearing capacity assessment
- Equipment installation layout
This ensured the boiler foundation could safely support the operating weight and vibration requirements.
2. Boiler Body Installation
The engineering team completed the installation of:
- gas steam boiler body
- Accessoires de chaudière
- Safety devices
- Inspection components
All installation procedures followed technical standards to guarantee equipment stability and operational safety.
3. Pipeline System Installation
The project included complete pipeline installation:
Steam Pipeline
Including:
- Main steam outlet connection
- Steam distribution pipeline
- Steam valves
- Pressure gauges
- Safety accessories
The steam system was designed to deliver stable steam to different food production processes.
Feed Water Pipeline
Including:
- Feed water pump connection
- Water supply pipes
- Water treatment connection
- Control valves
Blowdown Pipeline
Including:
- Boiler blowdown pipes
- Drainage system
- Blowdown valves
The complete pipeline system helps maintain boiler water quality and improves boiler service life.
4. Auxiliary Equipment Installation
Engineers also completed the installation and commissioning of supporting equipment:
- Valves
- Pressure gauges
- Water pumps
- Safety devices
- Control instruments
- Electrical components
All auxiliary systems were checked to ensure smooth coordination with the boiler operation.
5. Electrical System and Automatic Control Commissioning
The boiler system was equipped with an intelligent automatic control system.
The commissioning work included:
- Electrical wiring installation
- Control cabinet connection
- Automatic burner control adjustment
- Safety protection testing
- Operating parameter setting
The automatic control system allows operators to monitor:
- Pression de vapeur
- Water level
- Burner operation
- Boiler status
This improves operational safety and reduces manual workload.
Hydraulic Pressure Test and Final Commissioning
Before final operation, Dabonn engineers conducted a complete hydraulic pressure test and system inspection.
The testing included:
- Boiler pressure test
- Pipeline leakage inspection
- Valve performance checking
- Safety system verification
- Automatic control testing
After commissioning, the two gas steam boilers successfully achieved stable operation and provided reliable steam supply for the customer’s food production lines.
Why Choose a Gas Steam Boiler for Food Processing in Indonesia?
Reliable Steam Supply
The two boiler units provide flexible operation and sufficient steam capacity for different production requirements.
High Efficiency
The boiler adopts optimized combustion technology, helping reduce fuel consumption and improve energy efficiency.
Cleaner Production
Compared with traditional coal-fired boilers, gas-fired boilers provide:
- Réduction des émissions
- Cleaner operation environment
- Better compliance with environmental requirements
Suitable for Food Industry
Gas steam boilers are widely used in:
- Bread factories
- Cake factories
- Snack processing plants
- Beverage factories
- Food sterilization processes
Because they provide clean and stable steam.
Conclusion
This Indonesia food processing project demonstrates Dabonn’s capability in providing complete industrial boiler solutions, from boiler manufacturing to onsite installation and commissioning.
With two gas fired steam boilers (4T + 6T), the customer now has a reliable steam system supporting cake, pain, collations frites, and baked food production.
Dabonn provides customized gas fired steam boiler solutions for food factories worldwide, y compris la conception de la chaudière, fabrication, conseils d'installation, and after-sales technical support.
Si vous recherchez un fournisseur fiable chaudière à vapeur industrielle for food processing, contact us for a free quotation and professional boiler solution.
