Indonesia Food Factory Installed Two Gas Fired Steam Boilers for Cake, Bread and Snack Production

Gas Steam Boiler Indonesia Project Overview

A leading food processing company in Indonesia selected a reliable gas steam boiler solution to support its growing production of cakes, bread, fried snacks, and other baked food products. As the company’s production capacity expanded, a stable and efficient steam supply became essential for its daily food processing operations. This project demonstrates the application of a gas steam boiler in Indonesia, featuring two WNS gas fired steam boilers with capacities of 4 tons/hour and 6 ton/jam.

The boiler system was designed to provide continuous steam for food manufacturing processes, including baking, frying, pemanas, and other production applications.

Customer Background

The customer is a well-established Indonesian food manufacturer focusing on:

• Cake production
• Bread manufacturing
• Fried snack processing
• Baked food production
• New food product research and development

In the food industry, steam quality, production stability, and equipment reliability are critical factors.
The customer needed a boiler solution that could provide:

• Stable steam pressure
• Efisiensi termal yang tinggi
• Pengoperasian yang mudah
• Emisi rendah
• Kinerja yang aman dan andal

After technical communication and solution evaluation, the customer selected Dabonn’s gas fired steam boiler system.

Gas Steam Boiler Indonesia Project Equipment

The boiler adopts a horizontal fire-tube structure with mature technology, high combustion efficiency, compact design, and reliable operation, making it widely used in food, minuman, tekstil, farmasi, and chemical industries.

Professional Installation and Commissioning Service

To ensure the complete boiler system could operate safely and efficiently, Dabonn engineers provided professional onsite installation and commissioning services.

The installation work covered the complete boiler system, termasuk:

1. Foundation and Structural Design

Before installation, engineers evaluated the boiler installation area and provided technical guidance for:

• Concrete foundation design
• Reinforced steel structure design
• Load-bearing capacity assessment
• Equipment installation layout

This ensured the boiler foundation could safely support the operating weight and vibration requirements.

2. Boiler Body Installation

The engineering team completed the installation of:

• gas steam boiler body
• Boiler accessories
• Safety devices
• Inspection components

All installation procedures followed technical standards to guarantee equipment stability and operational safety.

3. Pipeline System Installation

The project included complete pipeline installation:

Steam Pipeline

Including:

• Main steam outlet connection
• Steam distribution pipeline
• Steam valves
• Pressure gauges
• Safety accessories

The steam system was designed to deliver stable steam to different food production processes.

Feed Water Pipeline

Including:

• Feed water pump connection
• Water supply pipes
• Water treatment connection
• Control valves

Blowdown Pipeline

Including:

• Boiler blowdown pipes
• Drainage system
• Katup peniup

The complete pipeline system helps maintain boiler water quality and improves boiler service life.

4. Instalasi Peralatan Bantu

Engineers also completed the installation and commissioning of supporting equipment:

• katup
• Pressure gauges
• Water pumps
• Safety devices
• Control instruments
• Electrical components

All auxiliary systems were checked to ensure smooth coordination with the boiler operation.

5. Electrical System and Automatic Control Commissioning

The boiler system was equipped with an intelligent automatic control system.

The commissioning work included:

• Electrical wiring installation
• Control cabinet connection
• Automatic burner control adjustment
• Safety protection testing
• Operating parameter setting

The automatic control system allows operators to monitor:

• Tekanan uap
• Water level
• Burner operation
• Boiler status

This improves operational safety and reduces manual workload.

Hydraulic Pressure Test and Final Commissioning

Before final operation, Dabonn engineers conducted a complete hydraulic pressure test and system inspection.

The testing included:

• Boiler pressure test
• Pipeline leakage inspection
• Valve performance checking
• Safety system verification
• Automatic control testing

Setelah commissioning, the two gas steam boilers successfully achieved stable operation and provided reliable steam supply for the customer’s food production lines.

Why Choose a Gas Steam Boiler for Food Processing in Indonesia?

Reliable Steam Supply

The two boiler units provide flexible operation and sufficient steam capacity for different production requirements.

High Efficiency

The boiler adopts optimized combustion technology, helping reduce fuel consumption and improve energy efficiency.

Cleaner Production

Compared with traditional coal-fired boilers, gas-fired boilers provide:

• Emisi yang lebih rendah
• Cleaner operation environment
• Better compliance with environmental requirements

Suitable for Food Industry

Gas steam boilers are widely used in:

• Bread factories
• Cake factories
• Snack processing plants
• Beverage factories
• Food sterilization processes

Because they provide clean and stable steam.

Kesimpulan

This Indonesia food processing project demonstrates Dabonn’s capability in providing complete industrial boiler solutions, from boiler manufacturing to onsite installation and commissioning.

With two gas fired steam boilers (4T + 6T), the customer now has a reliable steam system supporting cake, bread, fried snacks, and baked food production.

Dabonn provides customized gas fired steam boiler solutions for food factories worldwide, termasuk desain ketel, manufaktur, panduan instalasi, and after-sales technical support.

If you are looking for a reliable ketel uap industri for food processing, contact us for a free quotation and professional boiler solution.