Gas Steam Boiler Indonesia Project Overview
A leading food processing company in Indonesia selected a reliable gas steam boiler solution to support its growing production of cakes, pane, snack fritti, e altri prodotti alimentari da forno. Con l’espansione della capacità produttiva dell’azienda, una fornitura di vapore stabile ed efficiente è diventata essenziale per le operazioni quotidiane di lavorazione degli alimenti. This project demonstrates the application of a gas steam boiler in Indonesia, featuring two WNS gas fired steam boilers with capacities of 4 tons/hour and 6 tonnellate/ora.
The boiler system was designed to provide continuous steam for food manufacturing processes, including baking, frying, riscaldamento, and other production applications.
Customer Background
The customer is a well-established Indonesian food manufacturer focusing on:
- Cake production
- Bread manufacturing
- Fried snack processing
- Baked food production
- New food product research and development
In the food industry, steam quality, stabilità produttiva, and equipment reliability are critical factors.
The customer needed a boiler solution that could provide:
- Pressione del vapore stabile
- Alta efficienza termica
- Easy operation
- Basse emissioni
- Safe and reliable performance
After technical communication and solution evaluation, the customer selected Dabonn’s gas fired steam boiler system.
Gas Steam Boiler Indonesia Project Equipment
| Attrezzatura | Specification |
|---|---|
| Tipo di caldaia | Caldaia a vapore a gas |
| Quantità | 2 Sets |
| Capacità | 4 Ton/Hour + 6 Ton/Hour |
| Applicazione | Food Processing Factory |
| Carburante | Gas naturale |
| Boiler Purpose | Production Steam Supply |
The boiler adopts a horizontal fire-tube structure with mature technology, high combustion efficiency, compact design, and reliable operation, making it widely used in food, bevanda, tessile, farmaceutico, and chemical industries.
Cerco caldaia a vapore a gas?
Contattaci oggi per un personalizzato caldaia a vapore a gas soluzione e valutazione gratuita dell’efficienza energetica. Il nostro team di ingegneri esperti fornisce supporto completo dalla progettazione all'installazione.
Professional Installation and Commissioning Service
To ensure the complete boiler system could operate safely and efficiently, Dabonn engineers provided professional onsite installation and commissioning services.
The installation work covered the complete boiler system, compreso:
1. Foundation and Structural Design
Before installation, engineers evaluated the boiler installation area and provided technical guidance for:
- Concrete foundation design
- Reinforced steel structure design
- Load-bearing capacity assessment
- Equipment installation layout
This ensured the boiler foundation could safely support the operating weight and vibration requirements.
2. Boiler Body Installation
The engineering team completed the installation of:
- gas steam boiler body
- Boiler accessories
- Safety devices
- Inspection components
All installation procedures followed technical standards to guarantee equipment stability and operational safety.
3. Pipeline System Installation
The project included complete pipeline installation:
Steam Pipeline
Compreso:
- Main steam outlet connection
- Steam distribution pipeline
- Steam valves
- Pressure gauges
- Safety accessories
The steam system was designed to deliver stable steam to different food production processes.
Feed Water Pipeline
Compreso:
- Feed water pump connection
- Water supply pipes
- Water treatment connection
- Control valves
Blowdown Pipeline
Compreso:
- Boiler blowdown pipes
- Drainage system
- Valvole di scarico
The complete pipeline system helps maintain boiler water quality and improves boiler service life.
4. Auxiliary Equipment Installation
Engineers also completed the installation and commissioning of supporting equipment:
- Valves
- Pressure gauges
- Water pumps
- Safety devices
- Control instruments
- Electrical components
All auxiliary systems were checked to ensure smooth coordination with the boiler operation.
5. Electrical System and Automatic Control Commissioning
The boiler system was equipped with an intelligent automatic control system.
The commissioning work included:
- Electrical wiring installation
- Control cabinet connection
- Automatic burner control adjustment
- Safety protection testing
- Operating parameter setting
The automatic control system allows operators to monitor:
- Pressione del vapore
- Livello dell'acqua
- Funzionamento del bruciatore
- Boiler status
This improves operational safety and reduces manual workload.
Hydraulic Pressure Test and Final Commissioning
Before final operation, Dabonn engineers conducted a complete hydraulic pressure test and system inspection.
The testing included:
- Boiler pressure test
- Pipeline leakage inspection
- Valve performance checking
- Safety system verification
- Automatic control testing
Dopo la messa in servizio, the two gas steam boilers successfully achieved stable operation and provided reliable steam supply for the customer’s food production lines.
Why Choose a Gas Steam Boiler for Food Processing in Indonesia?
Reliable Steam Supply
The two boiler units provide flexible operation and sufficient steam capacity for different production requirements.
High Efficiency
The boiler adopts optimized combustion technology, helping reduce fuel consumption and improve energy efficiency.
Cleaner Production
Compared with traditional coal-fired boilers, gas-fired boilers provide:
- Emissioni più basse
- Cleaner operation environment
- Better compliance with environmental requirements
Suitable for Food Industry
Gas steam boilers are widely used in:
- Bread factories
- Cake factories
- Snack processing plants
- Beverage factories
- Food sterilization processes
Because they provide clean and stable steam.
Conclusione
This Indonesia food processing project demonstrates Dabonn’s capability in providing complete industrial boiler solutions, from boiler manufacturing to onsite installation and commissioning.
With two gas fired steam boilers (4T + 6T), the customer now has a reliable steam system supporting cake, pane, snack fritti, and baked food production.
Dabonn provides customized gas fired steam boiler solutions for food factories worldwide, compresa la progettazione della caldaia, produzione, guida all'installazione, and after-sales technical support.
Se cerchi un affidabile caldaia a vapore industriale for food processing, contact us for a free quotation and professional boiler solution.
