Gas Steam Boiler Indonesia Project Overview
A leading food processing company in Indonesia selected a reliable gas steam boiler solution to support its growing production of cakes, pão, salgadinhos fritos, e outros produtos alimentares assados. À medida que a capacidade de produção da empresa se expandia, um fornecimento de vapor estável e eficiente tornou-se essencial para as operações diárias de processamento de alimentos. This project demonstrates the application of a gas steam boiler in Indonesia, featuring two WNS gas fired steam boilers with capacities of 4 tons/hour and 6 toneladas/hora.
The boiler system was designed to provide continuous steam for food manufacturing processes, including baking, frying, aquecimento, and other production applications.
Customer Background
The customer is a well-established Indonesian food manufacturer focusing on:
- Cake production
- Bread manufacturing
- Fried snack processing
- Baked food production
- New food product research and development
In the food industry, steam quality, estabilidade de produção, and equipment reliability are critical factors.
The customer needed a boiler solution that could provide:
- Pressão de vapor estável
- Alta eficiência térmica
- Operação fácil
- Baixas emissões
- Desempenho seguro e confiável
After technical communication and solution evaluation, the customer selected Dabonn’s gas fired steam boiler system.
Gas Steam Boiler Indonesia Project Equipment
| Equipamento | Especificação |
|---|---|
| Tipo de caldeira | Caldeira a vapor a gás |
| Quantity | 2 Sets |
| Capacidade | 4 Ton/Hour + 6 Ton/Hour |
| Aplicativo | Fábrica de Processamento de Alimentos |
| Combustível | Gás natural |
| Boiler Purpose | Production Steam Supply |
The boiler adopts a horizontal fire-tube structure with mature technology, high combustion efficiency, compact design, and reliable operation, making it widely used in food, bebida, têxtil, farmacêutico, and chemical industries.
Procurando uma caldeira a vapor a gás?
Contate-nos hoje para um personalizado caldeira a vapor a gás solução e avaliação gratuita de eficiência energética. Nossa equipe de engenharia especializada fornece suporte completo desde o projeto até a instalação.
Professional Installation and Commissioning Service
To ensure the complete boiler system could operate safely and efficiently, Dabonn engineers provided professional onsite installation and commissioning services.
The installation work covered the complete boiler system, incluindo:
1. Foundation and Structural Design
Before installation, engineers evaluated the boiler installation area and provided technical guidance for:
- Concrete foundation design
- Reinforced steel structure design
- Load-bearing capacity assessment
- Equipment installation layout
This ensured the boiler foundation could safely support the operating weight and vibration requirements.
2. Boiler Body Installation
The engineering team completed the installation of:
- gas steam boiler body
- Boiler accessories
- Safety devices
- Inspection components
All installation procedures followed technical standards to guarantee equipment stability and operational safety.
3. Pipeline System Installation
The project included complete pipeline installation:
Steam Pipeline
Including:
- Main steam outlet connection
- Steam distribution pipeline
- Steam valves
- Pressure gauges
- Safety accessories
The steam system was designed to deliver stable steam to different food production processes.
Feed Water Pipeline
Including:
- Feed water pump connection
- Water supply pipes
- Water treatment connection
- Control valves
Blowdown Pipeline
Including:
- Boiler blowdown pipes
- Drainage system
- Válvulas de purga
The complete pipeline system helps maintain boiler water quality and improves boiler service life.
4. Instalação de Equipamentos Auxiliares
Engineers also completed the installation and commissioning of supporting equipment:
- Válvulas
- Pressure gauges
- Water pumps
- Safety devices
- Control instruments
- Electrical components
All auxiliary systems were checked to ensure smooth coordination with the boiler operation.
5. Electrical System and Automatic Control Commissioning
The boiler system was equipped with an intelligent automatic control system.
The commissioning work included:
- Electrical wiring installation
- Control cabinet connection
- Automatic burner control adjustment
- Safety protection testing
- Operating parameter setting
The automatic control system allows operators to monitor:
- Pressão de vapor
- Nível de água
- Operação do queimador
- Boiler status
This improves operational safety and reduces manual workload.
Hydraulic Pressure Test and Final Commissioning
Before final operation, Dabonn engineers conducted a complete hydraulic pressure test and system inspection.
The testing included:
- Boiler pressure test
- Pipeline leakage inspection
- Valve performance checking
- Safety system verification
- Automatic control testing
Após o comissionamento, the two gas steam boilers successfully achieved stable operation and provided reliable steam supply for the customer’s food production lines.
Why Choose a Gas Steam Boiler for Food Processing in Indonesia?
Reliable Steam Supply
The two boiler units provide flexible operation and sufficient steam capacity for different production requirements.
Alta eficiência
The boiler adopts optimized combustion technology, helping reduce fuel consumption and improve energy efficiency.
Cleaner Production
Compared with traditional coal-fired boilers, gas-fired boilers provide:
- Emissões mais baixas
- Cleaner operation environment
- Better compliance with environmental requirements
Suitable for Food Industry
Gas steam boilers are widely used in:
- Bread factories
- Cake factories
- Snack processing plants
- Beverage factories
- Food sterilization processes
Because they provide clean and stable steam.
Conclusão
This Indonesia food processing project demonstrates Dabonn’s capability in providing complete industrial boiler solutions, from boiler manufacturing to onsite installation and commissioning.
With two gas fired steam boilers (4T + 6T), the customer now has a reliable steam system supporting cake, pão, salgadinhos fritos, and baked food production.
Dabonn provides customized gas fired steam boiler solutions for food factories worldwide, incluindo projeto de caldeira, fabricação, orientação de instalação, and after-sales technical support.
Se você está procurando um confiável caldeira a vapor industrial for food processing, contact us for a free quotation and professional boiler solution.
